IPLTech Electric’s Rhino 5538ev tractor head a perfect truck for Cement Inbound & Outbound transport needs

Introduction

The industrial landscape is evolving rapidly as companies seek improved solutions and more efficient processes. With sustainability at the forefront, industries like cement manufacturing, which have traditionally relied heavily on transportation, are now adopting innovative technologies to reduce costs and minimize environmental impact. At IPLTech Electric, we are driving this transformation by providing state-of-the-art electric trucks tailored for heavy commercial vehicle needs.

Key raw materials such as limestone, clay, clinker and flyash form the primary inbound transport commodities for cement factories. Recently, we supplied Rhino 5538EV electric trucks, along with charging stations, to leading cement industry brands, including Ultratech Cement, Dalmia, JSW, JK, Shree and Mangalam Cement. This milestone marks a significant step toward sustainable transportation in the cement sector.

Table of Contents

• Introduction
• Why Electric Trucks are suitable for Cement Industry?
• Rhino 5538ev: A Perfect Fit for Cement Logistics
• Cement Application: e-Trucking Opportunities
• Trailer Coupling/Decoupling for Enhanced Efficiency
• Operational Benefits for Cement Industry
• IPLTech Electric: Leading the Way in the Cement Value Chain
• Looking Ahead: The Future of Electric Trucks in Industry
• Conclusion

Why Electric Trucks are suitable for Cement Industry?

The cement industry, though very important in infrastructure development, has been associated with high energy consumption hence significant carbon emissions as more than 55% electricity in India is generated by consuming coal. Traditionally, diesel-powered vehicles have been used for raw material transportation, clinker and finished cement products.

Diesel trucks are known for their high fuel consumption and frequent breakdowns, contributing significantly to environmental impact, particularly through greenhouse gas emissions.

The electric truck, like IPLTech Electric's Rhino 5538EV, produces zero tailpipe emissions, helping cement companies reduce their carbon footprints. Adopting electric vehicles will help the Cement Companies reduce their dependence on fossil fuels, lowering the emissions.

Cement companies are preparing to strive and build a greener world by adopting these electric trucks.

Rhino 5538ev: A Perfect Fit for Cement Logistics

The Rhino 5538ev truck addresses the specific demands of the cement industry, where efficiency and durability are paramount. The unique feature of the Rhino range of prime movers is their compatibility with Skeleton, Flatbed, Sidewall, Bulker and Tip trailers, offering versatility for multiple applications and enhanced flexibility in usage.

Impressive Range and Efficiency:

The Rhino 5538EV offers a 189* km range under standard test conditions (*one side empty, one side loaded), making it suitable for various load and road conditions. With its advanced electric powertrain, the truck delivers high torque and power output, ensuring the efficient transportation of heavy cement loads and raw materials.

Tailored for Industrial Applications:

The Rhino 5538ev is built to endure the harsh working conditions typical in the cement industry. Its robust design, high carrying capacity, and heavy duty aggregates ensure the trucks can handle heavy payloads, such as limestone, clinker and finished cement products, while minimizing energy consumption serving both inbound & outbound transportation of goods.

Cement Application: e-Trucking Opportunities

• Limestone Mines: The transportation of raw limestone from mines to production plants is essential in cement manufacturing. The Rhino 5538ev is well-suited for navigating difficult (Off road, Graded & Hilly) terrains, reducing transportation costs and minimizing environmental damage at mining sites.
• Raw Material Handling: Moving raw materials like coal, gypsum and iron ore is another significant logistical challenge. Electric trucks provide a cleaner, cost-efficient solution for these heavy-duty tasks, further promoting sustainability.
• Clinker Transport: Clinker, the intermediary product in cement production, requires bulk transportation. The Rhino 5538ev’s high load capacity and energy efficiency make it an ideal solution for moving clinker between production and grinding facilities.
• Finished Cement Transport: Moving finished cement to distribution hubs is one of the final and most critical steps in the cement value chain. With electric trucks, companies can optimize last-mile deliveries while reducing operational costs and emissions. Loose cements is transported via Bulkers & Cement bags in side wall trailers.

Trailer Coupling/Decoupling for Enhanced Efficiency

IPLTech Electric’s Rhino 5538EV trucks feature a unique trailer coupling and decoupling system that takes just 3 minutes. This allows for seamless switching between different trailers, significantly reducing loading and unloading times.

As a result, operational flexibility is enhanced, minimizing downtime in transportation cycles. With reduced waiting periods, cement industry productivity is optimized, ensuring time and efficiency remain a top priority in business operations.

Operational Benefits for Cement Industry

The transition to electric trucks offers several distinct advantages to cement companies, positioning them as leaders in sustainable transportation within the sector. The most significant benefit is a 70% reduction in transportation costs.

• Substantial Reduction in Running Costs: Operating electric trucks costs up to 70% less than diesel trucks and 50% less than CNG & LNG powered trucks, enabling better budget control and long-term savings.
• Lower Maintenance and Higher Uptime: Fewer moving parts lead to reduced maintenance, less downtime, and improved fleet productivity.
• Environmental Impact & ESG Compliance: Zero tailpipe emissions support ESG goals under scope 3 while meeting regulatory requirements.

IPLTech Electric: Leading the Way in the Cement Value Chain

IPLTech Electric is the only Indian OEM to have successfully deployed electric trucks across the entire cement value chain, covering both inbound and outbound commodities.

Our partnerships with Ultratech Cement, Mangalam Cement, Shree Cement, JK Cement, Dalmia Cement and JSW Cement are paving the way for sustainable transportation solutions within the industry.

The repeat orders we’ve received further reinforce our confidence in this transition.

Looking Ahead: The Future of Electric Trucks in Industry

Electric trucks are no longer just a future choice; they are becoming a necessity. IPLTech Electric is expanding its range with 6x4 and 4x2 tractor heads, larger batteries, fast chargers, and advanced battery-swapping systems.

Conclusion

Cement companies’ decision to adopt electric trucks not only aligns with ESG goals but also drives down operational costs while increasing efficiency.

We look forward to continuing this collaboration with cement companies and other innovative companies as we pave the way for sustainable mobility in the logistics industry.